Method for manufacturing fixed frame structure for solar panel

Nov 05, 2018

More and more solar panels are used in industrial production and people's lives. Solar panels are installed on roofs or in open spaces to better absorb solar energy. The existing solar panels are formed by splicing a number of borders. Waterproof glue is applied between the solar panels and the frame for waterproofing. Waterproof glue is also applied between the frames to avoid water seepage, thus causing encounters with certain solar energy. It is very difficult to repair the board when it fails, which reduces the overall solar panel usage.


10235485258447


Technical realization elements:


The utility model aims to solve the problems existing in the prior art, and provides a fixed frame structure for solar panel which is convenient for splicing and disassembling and has waterproof performance, improves the service life of the solar panel and facilitates disassembly and maintenance of the solar panel.


In order to achieve the above object, the solution of the present invention is:


A fixed frame structure for solar panel, comprising a first frame and a second frame disposed oppositely and two third frames respectively connecting the two ends of the first frame and the second frame, wherein the first frame comprises a first step And a first mounting surface, the first step surface includes a first first engaging surface, a first drainage surface, and a first longitudinal side and a first locking surface; the first mounting surface is respectively provided a first mounting groove and a first locking surface opposite to the first locking surface; the second frame includes a second step surface and a second mounting surface, the second step surface including a second lateral engagement a second mounting surface and a second second side surface and a second locking surface;

 the second mounting surface is provided with a second mounting groove and a second locking surface opposite to the second side surface and the second locking surface The third frame is provided with a third mounting slot for fixing the solar panel; the first frame and the second frame and the third frame are combined into a rectangular shape, the first mounting slot, the second mounting slot, and the third mounting The groove is matched with the solar panel; the width of the first drainage surface is small a width of the second drainage surface, a width of the first engagement surface is greater than a width difference between the first drainage surface and the second drainage surface, and an outer edge of the first engagement surface is formed with an inward hook portion. The second engaging surface forms a card slot that engages the hook portion.


A cavity is formed between the first locking surface and the first locking surface.


A cavity is formed between the second locking surface and the second locking surface.


A cavity is formed between the second side surface and the second mounting groove.


Two ends of the second locking surface and the second locking surface are provided with screw holes penetrating the two; the first locking surface is opposite to the first locking surface and is provided at two ends of the two a screw hole; the third frame is provided with a locking portion connecting the first frame and the second frame, and the locking portion corresponds to the screw holes of the first frame and the second frame.


The locking portion has a C-shaped cross section.


a waterproof strip is disposed between the solar panel and the first mounting slot, the second mounting slot, and the third mounting slot, and the slots of the first mounting slot, the second mounting slot, and the third mounting slot form a hook portion therein The waterproof strip is provided with a groove matching the hook portion.


The waterproof strip is a V-shaped structure.


After adopting the above structure, the utility model facilitates the splicing installation and disassembly between the plurality of the solar panels with the fixed frame by the connection structure of the hook portion and the card slot of the first frame and the second frame, and the installation efficiency is high. And the first drainage surface and the second drainage surface have a difference in width, so that after the first frame and the second frame are engaged, the first drainage surface, the first locking surface, the first engaging surface, the second drainage surface and the second The locking surface forms a drainage cavity, so that the rainwater which penetrates the gap between the first frame and the second frame can flow out through the drainage cavity, has good waterproof performance, and prevents the penetration of rainwater from affecting the normal operation of the solar panel and other components of the solar panel. The utility model improves the service life of the solar panel, so the utility model does not need to adopt waterproof glue for waterproofing, and is convenient for disassembly and maintenance.


DRAWINGS


Figure 1 is an exploded view of the present invention;


2 is a schematic structural view of a first frame of the present invention;


3 is a schematic structural view of a second frame of the present invention;


4 is a schematic structural view of a third frame of the present invention;


Figure 5 is a schematic structural view of the waterproof strip of the present invention;


Figure 6 is a partial perspective view of the utility model;


Figure 7 is a schematic view of the combination of the present invention;


Figure 8 is a schematic view of the first frame and the second frame of the present invention (three-dimensional);


Figure 9 is a schematic view of the first frame and the second frame of the present invention (cross-sectional view);


Figure 10 is a schematic view showing the first frame and the second frame of the present invention.


Detailed ways


In order to further explain the technical solutions of the present invention, the present invention will be described in detail below through specific embodiments.


As shown in the figure, the utility model discloses a fixed frame structure for solar panel, which comprises a first frame A and a second frame B which are oppositely disposed, and two third frames C at the two ends of the first frame A and the second frame B respectively. . The first frame A and the second frame B have a structure that is engaged with each other, so that adjacent solar panels are engaged and spliced with each other by a fixed frame structure.


The first frame A includes a first step surface 1 and a first mounting surface 2, and the first step surface 1 includes a first first engaging surface 11 , a first drainage surface 12 , and a longitudinal first side 13 and a locking surface 14; the first mounting surface 2 is provided with a first mounting groove 21 and a first locking surface 22 respectively opposite to the first side surface 13 and the first locking surface 14, the first mounting groove 22 For fixing the solar panel D; the first locking surface 14 is opposite to the first locking surface 22 and is provided at both ends thereof with mounting holes d extending through the two. A cavity a is formed between the first locking surface 14 and the first locking surface 22 to facilitate weight reduction.


The second frame B includes a second step surface 3 and a second mounting surface 4, and the second step surface 3 includes a second lateral engaging surface 31, a second drainage surface 32, and a longitudinal second side 33 and a second locking surface 34; the second mounting surface 4 is provided with a second mounting groove 41 and a second locking surface 42 opposite to the second side surface 33 and the second locking surface 34, respectively. The second locking surface 34 and the second locking surface 42 are opposite to each other and are provided at both ends thereof with mounting holes d extending through the two. A cavity a is formed between the second locking surface 34 and the second locking surface 42 to facilitate weight reduction; a cavity a is also formed between the second side surface 33 and the second mounting groove 41 to further reduce the weight.


The third frame C includes a third mounting groove 51 for fixing the solar panel D and a locking portion 52 connecting the first frame A and the second frame B, and the locking portion 52 corresponds to the first frame A and the The mounting hole d of the two frame B is connected to the locking portion 52 through the mounting hole d of the screw e, and the third frame C is combined with the first frame A and the second frame B to form a rectangular structure. For ease of molding, the locking portion 52 has a C-shaped cross section. The third frame is further formed with a third step surface relative to the outer side surface of the third mounting groove, and the third step groove of the different solar panel frame can be fixed on the mounting bracket by the T-shaped bead.


The key point of the present invention is that the width L1 of the first drainage surface 12 is smaller than the width L2 of the second drainage surface 32, and the width L3 of the first engagement surface 11 is greater than the first drainage surface 12 and the second drainage surface 32. 


The width of the difference is that the outer edge of the first engaging surface 11 is formed with an inward hook portion 111, and the second engaging surface 31 forms a slot 311 for engaging the hook portion 111; After the second frame B is engaged with each other by the hook portion 111 and the card slot 311 (see FIGS. 7, 8, and 9), the first drainage surface 12 is different due to the difference in the width of the second drainage surface 32 of the first drainage surface 12. The first locking surface 14, the first engaging surface 11 and the second drainage surface 32 and the second locking surface 34 form a drainage cavity b so as to penetrate the gap existing between the first frame A and the second frame B. The rainwater can flow out through the drainage chamber b, preventing the infiltration of rainwater from affecting the normal operation of the solar panel D and other components of the solar panel.


Further, in order to enhance the waterproof performance, a waterproof strip 23, a first mounting groove 21, and a second mounting are disposed between the solar panel D and the first mounting groove 21, the second mounting groove 41, and the third mounting groove 51. The groove of the groove 41 and the third mounting groove 51 is formed with a hook portion 211 inwardly, and the waterproof strip 23 is provided with a groove 231 matching the hook portion 211; the waterproof strip may have a V-shaped structure, and the opening is opened outward to The waterproof strip 23 is better fitted into the first mounting groove 21, the second mounting groove 41, and the third mounting groove 51.


5 and FIG. 6, when the utility model is combined, the solar panel D is first fitted with the waterproof strip 23 and then mounted to the first mounting groove 21 of the first frame A, the second frame B, and the third frame C, and the second installation. The slot 41 and the third mounting slot 51 are finally connected to the locking portion 52 of the third frame C through the mounting holes d of the first frame and the second frame by screws e, respectively, and the first frame A and the second frame B respectively The two ends are matched to the two third frames C to form a rectangular frame.


The utility model adopts the connection structure of the hook portion 111 of the first frame A and the second frame B and the card slot 311 to facilitate the splicing and splicing and disassembly between the plurality of solar panel fixing frames, the installation efficiency is high, and the first drainage The surface 12 and the second drainage surface 32 have a difference in width, so that after the first frame A and the second frame B are engaged, the first drainage surface 12, the first locking surface 14, the first engaging surface 11 and the second drainage surface 32 and the second locking surface 34 form a drainage cavity b, so that the rainwater which penetrates the gap between the first frame A and the second frame B can flow out through the drainage cavity b, has good waterproof performance, and avoids the influence of rainwater infiltration. The solar panel D and other components of the solar panel work normally, so the utility model does not need to be waterproofed by waterproof glue, and is convenient for disassembly and maintenance.