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Method for manufacturing circular color steel tile solar bracket

The utility model belongs to the special application steel application field, and particularly relates to a solar panel support for a circular color steel tile.


102353484138689


Background technique:


The solar panel fixture used on the color steel tile is a kind of fixture embedded in the trapezoidal color steel tile for fixing the solar panel bracket.


At present, for the color steel tile with wave bumps, the installation of solar panel brackets is also more, mainly using fixture installation, the installation clip has the following forms: angle clamp, trapezoidal fixture, diamond fixture,


Prior art clamps have the following disadvantages:


1. Knuckle fixture, during the installation process, using the characteristics of rubber compression, drilling from the crest, placing rubber on it, and then fixing the clamp on it (against by rubber), all fixtures must be installed in color steel On the tile, the roof of the color steel tile was destroyed intensively.


2, trapezoidal, diamond-shaped section fixture, in the process of installation on the color steel tile, coated with silica gel inside, attached to the wave crest, but this structure, after a long time of use, the firmness is poor, will appear Water leakage.


The installed capacity of color steel tile roof PV modules is increasing every year, but the uneven quality of color steel tile will also affect the actual installation of PV modules. The existing color steel tile roof support is generally fixed on the color steel tile fixture, the color steel tile fixture is fixed on the roof beam through the color steel tile, and then the solar panel component is fixed on the support member. However, in the actual use process, the roof of the color steel tile is not damaged, which directly destroys the color steel tile roof, reduces the service life of the color steel tile and increases the probability of the roof leaking.




Technical realization elements:


The technical problem to be solved by the utility model is to provide a solar panel support for a circular color steel tile, which solves the problem that the solar panel steel tile is not firmly combined and leaked due to the installation of the solar panel support on the circular color steel tile in the prior art. The problem.


The utility model adopts the following technical solutions to solve the above technical problems:


A solar panel support for a circular color steel tile, comprising a solar panel support, a circular fixture, a solar panel assembly, a solar panel support comprising a diagonal beam, a beam, a circular fixture comprising a male fixture and a female fixture, the solar panel component comprising a plurality of solar panels, wherein The male clamp and the female clamp each have an integrally formed vertical support plate, a semi-circular groove, and a bottom plate, and the vertical support upper portion of the male clamp further includes an embedded rod; the vertical support plate of the female clamp further includes a clamp support The leaf, the clamp support leaf and the vertical support plate have a card slot; the insert of the male clamp is embedded in the card slot of the female clamp, and the male clamp and the female clamp are fixedly connected; the clamp support leaf is connected with the oblique beam, and each oblique beam At least two circular clamps are required to be fixed, and the beam is bridged on two adjacent oblique beams; the solar panel is fixed on the beam; the bottom plate is connected to the roof of the color steel tile.


The semicircular cogging has a plurality of teeth that are evenly arranged inside.


The clamp support leaf surface of the female clamp has a plurality of teeth evenly arranged.


The vertical support plate has a circular through hole, and the clamp support leaf has an elongated waist hole.


The surfaces of the diagonal beams and beams have a hot-dip galvanized layer.


Compared with the prior art, the utility model has the following beneficial effects:


1. The color steel tile solar panel bracket of the utility model is installed on the circular color steel tile, and the structure of the color steel tile can be firmly installed without being damaged, and the long-term color steel tile leakage is avoided.


2. The part of the fixture and the master fixture that is in contact with the color steel tile has a bottom plate, which effectively increases the contact area between the fixture and the color steel tile, and disperses the partial pressure of the solar panel bracket to the color steel tile, thereby avoiding the color steel tile being easily Broken.


3. The fixture adopts the card slot and the clamp support blade to form a tooth groove shape, which increases the friction between the clamp and the circular color steel tile, so that the fixture and the color steel tile are more firmly combined.


4. There is a long waist hole on the support support leaf. The PV bracket can have a certain adjustment margin during the installation process, which improves the matching degree and flatness of the PV module installation.


DRAWINGS


Figure 1 is a view of a circular fixture of the present invention.


Figure 2 is a view of the circular female fixture of the present invention.


Figure 3 is a view of the circular male fixture of the present invention.


Figure 4 is a schematic view showing the installation of the solar panel bracket of the present invention.


Wherein, the labels in the figure are: 1-clamp support leaf; 2-card slot; 3-female fixture vertical support plate; 4-female fixture semi-circular cogging; 5--fixture bottom plate; 6-long strip waist hole; - round mounting hole; 8 - inlay; 9 - male clamp vertical support plate; 10 - male clamp semicircular cogging; 11 - circular clamp; 12 - round color steel tile; 13 - oblique beam.


Detailed ways


The structure and working process of the utility model will be further described below with reference to the accompanying drawings.


A solar panel support for a circular color steel tile, comprising a solar panel support, a circular fixture, a solar panel assembly, a solar panel support comprising a diagonal beam, a beam, a circular fixture comprising a male fixture and a female fixture, the solar panel component comprising a plurality of solar panels, wherein The male clamp and the female clamp each have an integrally formed vertical support plate, a semi-circular groove, and a bottom plate, and the vertical support upper portion of the male clamp further includes an embedded rod; the vertical support plate of the female clamp further includes a clamp support The leaf, the clamp support leaf and the vertical support plate have a card slot; the insert of the male clamp is embedded in the card slot of the female clamp, and the male clamp and the female clamp are fixedly connected; the clamp support leaf is connected with the oblique beam, and each oblique beam At least two circular clamps are required to be fixed, and the beam is bridged on two adjacent oblique beams; the solar panel is fixed on the beam; the bottom plate is connected to the roof of the color steel tile.


The color steel tile solar panel bracket is installed on the circular color steel tile, and can be firmly installed without destroying the structure of the color steel tile, thereby avoiding long-time color steel tile leakage.


The semicircular cogging has a plurality of teeth that are evenly arranged inside.


The clamp support leaf surface of the female clamp has a plurality of teeth evenly arranged.


The vertical support plate has a circular through hole, and the clamp support leaf has an elongated waist hole.


The surfaces of the diagonal beams and beams have a hot-dip galvanized layer.


Specific embodiment,


As shown in FIG. 1 , FIG. 2 , FIG. 3 and FIG. 4 , a solar panel support for a circular color steel tile comprises a solar panel support, a circular fixture, a solar panel component, and the solar panel support comprises a diagonal beam 13 , a beam and a circular fixture 11 . 


The utility model comprises a public fixture and a female fixture, wherein the solar panel component comprises a plurality of solar panels, wherein the male fixture and the female fixture each have an integrally formed vertical support plate, a semi-circular slot, and a bottom plate 5, respectively, which are vertical clamps of the male clamp. 9. 


The female clamp vertical support plate 3, the male clamp semicircular tooth groove 10, the female clamp semicircular tooth groove 4; the upper portion of the vertical support plate 9 of the male clamp further includes an embedded rod 8; the upper side of the vertical support plate 3 of the female clamp is further The utility model comprises a clamp support blade 1 and a clamp groove 2 between the clamp support blade 1 and the female clamp vertical support plate 3; the insert 8 of the male clamp is embedded in the card slot 2 of the female clamp, and the male clamp and the female clamp are fixedly connected and clamped The circular color steel tile 12 is connected; the clamp support blade 1 is connected with the inclined beam 13, each diagonal beam 13 needs at least two circular clamps 11 fixed, and the cross beam is bridged on the adjacent two oblique beams 13; the solar panel is fixed On the beam; the bottom plate is connected to the roof of the color steel tile. The vertical support plate has a circular mounting hole 7; the clamp support leaf has an elongated waist hole 6.


The installation process of the fixture of the utility model is as follows:


In the first step, the female fixture is placed on one side of the circular color steel tile, the inner side of the female fixture is closely attached to the circular color steel tile, and the insert of the male clamp is embedded in the female fixture card slot to adjust the fixture;


In the second step, the clamp is fastened with two M8 bolts to fasten the male and female clamps to the color steel tile;


In the third step, the base portion of the bracket (ie, the inclined beam) is mounted on the support bracket of the female fixture;


The fourth step is to fix the beam on the inclined beam;


In the fifth step, the solar panel is mounted on the beam.


The round clamp of the utility model is directly clamped on the color steel tile, and the bottom plate and the color steel tile roof are in planar contact, and the self-tapping screw is not required to be penetrated and combined with the roof purlin, thereby reducing the usage of the bolt and preventing the color steel tile. Local deformation, preventing the problem of water leakage due to the use of self-tapping screws to penetrate the color steel tile.


Through experiments, it can be seen that compared with the existing circular clamp, the clamp of the utility model has stronger support effect, better waterproof effect, stronger support for the solar panel support, and more durable use.


The bracket of the utility model also has the following advantages:


The parts of the male jig and the female jig that are in contact with the color steel tile have a bottom plate, which effectively increases the contact area between the jig and the color steel tile, and disperses the partial pressure of the solar panel support on the color steel tile, thereby avoiding the color steel tile being easily crushed. .


The circular fixture adopts the card slot and the clamp support leaf to form a tooth groove shape, which increases the friction between the clamp and the circular color steel tile, so that the fixture and the color steel tile are more firmly combined.


The clamp support leaf has a long waist hole, and the solar panel bracket can have a certain adjustment margin during the installation process, thereby improving the matching degree and flatness of the solar panel component installation.